Installation Guides & Techniques, Subfloor Preparation & Leveling

The Foundation of Every Great Floor: Subfloor Prep Essentials for Professional Installers

The Foundation of Every Great Floor: Subfloor Prep Essentials for Professional Installers

Before a single plank, tile, or coating is laid, the success of any flooring installation hinges on one critical phase: subfloor preparation. Whether you’re working with Luxury Vinyl Plank, Engineered Hardwood, Carpet Tiles, or Epoxy Flooring, a properly prepped subfloor ensures long-term durability, warranty compliance, and client satisfaction.

“The finished floor is only as good as what’s underneath it,” says Darren M., a commercial flooring foreman with 20+ years in the trade.

Why Subfloor Prep Matters

  • Prevents movement and squeaks

  • Ensures even wear and finish

  • Reduces adhesive failure risk

  • Protects against moisture damage

Key Tools & Materials

  • 6-ft. level or laser level

  • Straight edge

  • Moisture meter (RH or calcium chloride)

  • Self-leveling compound

  • Trowel and gauge rake

  • Patch/skim coat materials

  • HEPA vacuum

  • Floor grinder or sander

Step-by-Step Subfloor Prep Process

Step-by-Step Subfloor Prep Process

1. Evaluate the Substrate

Check for dips, humps, and damage. Use a straightedge and level to map high and low areas.

2. Check Moisture Levels

Always perform a moisture test:

  • Concrete: RH probe or calcium chloride

  • Wood: Pin-style moisture meter
    Results must meet flooring product specs.

3. Clean the Surface

Remove dust, debris, grease, and old adhesives. A clean substrate improves bonding and finish quality.

4. Repair Cracks or Gaps

  • Use patching compound on plywood joints or concrete cracks

  • Sand flush with surrounding floor once cured

5. Apply Primer (if needed)

Some leveling compounds require a primer for better adhesion and to prevent air bubbles.

6. Use Self-Leveling Compound

Pour and spread compound with a gauge rake. Use a smoothing tool and allow it to cure per manufacturer guidelines.

7. Final Sand & Vacuum

Once cured, lightly sand to remove surface tension and vacuum thoroughly with HEPA filtration.

“Don’t rush this part. A perfect prep job saves hours down the line,” advises Christina L., certified flooring installer.

Special Considerations by Flooring Type

  • LVP/LVT: Evenness is crucial. No more than 3/16″ over 10 feet.

  • Engineered Hardwood: Must be dry and rigid. Avoid deflection.

  • Carpet Tiles: Level surface prevents tile creep and visible seams.

  • Epoxy: Grind or shot-blast surface. Moisture and profile are critical.

Common Mistakes to Avoid

  • Skipping moisture testing

  • Ignoring small dips or ridges

  • Using the wrong patching compound

  • Not allowing time for compound curing

  • Failing to remove old adhesive residues

Quick Checklist for Installers

✅ Subfloor flat within tolerances
✅ Clean, dry, and debris-free
✅ All cracks patched or filled
✅ Moisture test results documented
✅ Leveling compound fully cured

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